Supplier collaboration
stands as one of the pillars of the world
class supply chain. Yet successful
collaborative relationships between a firm
and its core suppliers are still rare. For
every example like Toyota and its supply
base or Procter & Gamble with Wal-Mart,
there are far more examples of failure.
Successful collaboration between supply
chain partners demands a great deal of hard
work with mutual trust built slowly over a
long period of time.
World class firms realize
they are only as good as their weakest
suppliers. These firms strive to become the
"best customer" to their suppliers. This
means pushing the supplier to be the best as
well, while providing support with the full
sharing of information, strategy and
technology.
Toyota pioneered the
collaborative supply chain with the keiretsu
concept more than fifty years ago. By the
1980’s, the paradigm appeared in other
industrial societies, proving it did not
depend on Japanese culture. 1 This clearly
contrasted with the standard approach of
that era taken by most American
manufacturers – especially the US automotive
manufacturers. The Toyota model suggests
that strategic collaboration not only works,
but can be sustained over a long period of
time.
Today, supply base
strategies operate over a wide spectrum. The
University of Tennessee interacts with the
supply chains of hundreds of companies every
year. Most firms report that they are
pursuing a combination of three strategies
with respect to their supply base:
Based on feedback from many
companies, collaborative relationships seem
to be the most difficult to execute
successfully and therefore the least common
of the three strategies. The CapGemini 18th
Annual Trends and Issues in Logistics and
Transportation study confirms that only 10
percent of firms are collaborating
successfully with their core suppliers,
meaning that they are producing bottom line
results together in a win/win environment.
2
Why are collaborative
relationships so difficult to implement?
Past studies identify several factors most
critical to establishing a successful
collaborative framework. 3 The first factor
is mutual commitment to the relationship
grounded in the strong belief that the
process will create breakthrough results for
both firms. This generally translates into
actions such as longer term contracts
generating a higher level of business with
stronger mutual dependence. Frequent face to
face meetings serve as a foundation for
establishing trust over time. Finally,
successful joint projects cement the
relationship. All of this obviously requires
much time and effort.
In 2003, a multi-billion
dollar durable goods manufacturer ran into
issues with their service model for a
rapidly growing national home products
retailer. With a trend of not meeting their
customer’s expectations, the durable goods
manufacturer ventured into strategic
collaboration with their client. Under
support of both CEOs, a team was created to
focus on the bilateral problem of
establishing dual expectations and creating
a service model that would properly support
the needs of their mutual customer. The
supply chain strategy was developed from the
customer needs back. All metrics were based
on outcomes and not the measurement of
effort.
Results from the
collaborative supplier-customer relationship
included a 40 percent increase in purchases
and a 50 percent improvement in forecast
error at the SKU level. The success caused
the retailer and supplier to share even more
information and to determine their teams
needed to meet more frequently. After 18
months, there were clear and notable savings
realized; both companies reinvested those
savings to further grow the business.
The success of their
effort rests on five principles:
-
Senior management
support
-
Trust painstakingly
built from hundreds of hours working
together
-
A consistent, defined
supply chain strategy
-
Full sharing of
information on a weekly basis
-
Agreement to reinvest
the savings for a win/win relationship
This example shows how the
hard work of collaboration pays off.
Collaboration is not easy to start or
maintain. It takes a full commitment from
each side, but the results are clearly worth
the effort.
-
Nishiguchi, T. (1989).
Strategic Dualism: An Alternative in
Industrial Societies. Oxford: Oxford
University Press.
-
Capgemini, JDA Software
Group, Inc., Georgia Southern
University, & University of Tennesee.
(2009). Drivers of Sustainable Supply
Chain Management Practice.
- Rinehart, et.al. (2004). An
assessment of Supplier-Customer
Relationships. Journal of Business
Logistics, 25, 25-62